China Qingdao AIP Intelligent Instrument Co., Ltd Company News

The armature rotor is an integral part of the motor, The armature rotor electrical performance of the advantages and disadvantages also affect the motor is qualified, so the choice of armature rotor test equipment used to detect whether the armature rotor is qualified is very important. So how should motor manufacturers choose a reliable armature tester manufacturer? Ⅰ. Armature rotor test equipment manufacturers' armature trial test After a preliminary market survey to understand the armature rotor test equipment manufacturers roughly the size and test equipment, you can ask the equipment manufacturers to issue a specific armature rotor test program and offer for comparison. Motor manufacturers can send the faulty armature rotor and qualified armature rotor to the equipment manufacturers for field testing and recording test data, to get a number of test data and then again for comparison, according to the test report on the various test items, such as: welding resistance, diagonal resistance, bar-to-bar resistance, the surge and other test-specific parameter data, evaluation results, test beats, and other information, to choose a more suitable armature rotor test equipment. Of course, if it is convenient, remote video or on-site inspection will get more rich and accurate information.   Ⅱ. armature tester manufacturers' site visit The motor testing industry is not a national mandatory certification products industry, armature tester, and no national unified audit standards, so there are a large number of cheap armature rotor test products on the market to confuse the market. Communication on the phone in the sky, in fact, is just a "family workshop" there are many small factories. Of course, it does not mean that small factories represent bad equipment, but the small number of personnel does mean that the technicians, and after-sales personnel are bound to be not much, there may be equipment failure or after-sales situation does not occur in a timely manner. Therefore, in the formal procurement of armature testers to equipment manufacturers before the field visit, although more trouble will cause some economic costs, but can seem to be believed, or more worthwhile. So the armature rotor test equipment manufacturers should know what? Here are a few suggestions you can refer to. ① Armature tester manufacturers at a professional and technical level The level of technical research and development is the core of the survival of a manufacturing company. Products are updated according to the actual needs of users, so a professional technical research and development team is very important for a company. Armature tester as a branch of motor test equipment, should be only one of the products of a motor test manufacturer. A professional motor test equipment manufacturer should have a complete motor test equipment, The most basic must have a series of equipment exhibition halls, for the factory samples to test and on-site technical communication.   ② Armature tester manufacturers' production process The equipment manufacturers' plant visit, should focus on examining the armature rotor test equipment production process of technical standards, The production process is smooth and standardized, and the internal electrical products and frame structure of the equipment are the same as the brand of the previous research material, equipment assembly is completed whether through the samples for debugging, test equipment, whether to carry out aging test, etc., can be through the above information to understand the general quality of the test equipment Level.   ③Armature rotor test equipment manufacturers' honorary qualifications The honorary qualifications obtained by a production-oriented enterprise can reflect to a large extent the degree of recognition of the enterprise by the industry and society,   AIP focuses on global motor testing, We have all kinds of armature testers to meet the rotor testing needs of various industries. With 30 years of motor testing experience, AIP knows that "science and technology is the first productive force", AIP will combine theory and practice, and take the pain points of customer motor testing as the direction of research and development, to produce a batch and batch of motor test equipment to meet the needs of customers, and will persistently inject strong impetus into the motor testing industry! We will continue to inject strong power into the motor testing industry! If you have any questions about the armature tester, please contact the professional Chinese armature tester manufacturer— AIP. The contact information is as follows: Tel/Whatsapp: +86-13969776659, E-mail: international@aipuo.com

The purpose of the rotating electrical machine test is to test and inspect the electrical performance of the electrical machine to determine that it can operate normally when used. IEC 60034 applies to the safety testing of all rotating electrical machines. Ⅰ. Why do we need motors that have passed IEC testing? ◆ Surveys show that electric motors account for 50% of global electricity consumption. ◆ IEC standards have contributed to the development of energy-saving motor systems by passing relevant international test standards such as IEC 60034-1, IEC 60034-2-1, and IEC 60034-30-1. ◆ It helps to detect motor faults under normal and abnormal conditions. Ⅱ. What is the classification of electric motors according to IEC standards? ◆ IE1 standard efficiency ◆ IE2 High Efficiency ◆ IE3 Superior Efficiency ◆ IE4 super class efficiency. Ⅲ. What are the benefits of testing? ◆ Increase the life of the motor. ◆ Save money and save energy ◆ Provide confidence in the product ◆ Improve product safety   If you have any questions about the motor test, please contact the professional Chinese motor tester manufacturer— AIP. The contact information is as follows: Tel/Whatsapp: +86-13969776659, E-mail: international@aipuo.com

As the key process of motor production, but also motor quality control process, the importance of testing self-evident, motor test system is mainly divided into motor stator tester, motor rotor tester, motor tester, to ensure that each product are qualified, do not let go of any defective products, which is the direct purpose of the motor test system, but its significance is not limited to this, AIP will share this article of deep analysis of the testing significance of the motor test er for your reference.     Motor tester test significance: Ⅰ.quality data analysis: motor tester with its own statistical data, through the bad problems, especially the bulk of the problem to analyse, find out the problem point, which problems led to the motor of the bad, targeted solutions to the overall quality of the motor will have a qualitatively helpful! Ⅱ.process improvement and technical reform: most of the problems occurring in the motor is due to the previous process technology, such as embedded wire machine failure, parameter setting errors, winding machine problems, etc., by analysing the specific problems of the motor test system project, to find process loopholes, not only to solve the motor quality, but also on the production efficiency, reduce costs and so on is very helpful! 3, motor performance enhancement: motor problems in addition to process problems and design problems, material problems, motor tester test can be found in these problems, such as low power, if the old product that may be the material problem, if it is a new product, it may be the design is not reasonable! 4, brand competitiveness: motor tester to help companies improve product quality, and thus enhance the competitiveness of the entire brand, the whole concept must be deep into the motor production line, they have a weak brand awareness, not enough attention is more likely to cause the motor of the bad, this point I believe that the management more experience!     Motor Test System As a "system", not just a piece of equipment, It can be docked with the motor production management system (MES) to achieve data integration, the entire manufacturing process data, intelligent, which is also the future trend of China's manufacturing!   Please click motor tester to realize more conditions.  

Armature is the core component of the DC brush motor, its importance is self-evident, which directly determines the safety and performance index of the motor. Therefore, armature testing has become an important process in the whole motor manufacturing process. Undoubtedly a good armature tester is the guarantee of product quality, how do choose a truly professional, strong test equipment manufacturer, I hold in the motor testing industry for more than ten years of experience, that judge "good" test equipment manufacturer should be considered from the following aspects. Ⅰ.complete organizational structure The complete organizational structure is the enterprise's internal organizational resources, build processes, business, and the implementation of the basic elements of management. Is to provide customers with exquisite products and a quality service guarantee. AIP has more than 200 employees, including human resources, technology, research and development, marketing, sales, after-sales service, logistics, production, quality, purchasing, and other departments, departmental responsibilities are clear, to provide customers with one-stop service from pre-sales service to production to after-sales service. Ⅱ.Intellectual Property As a technology-based enterprise, intellectual property rights are an important indicator to measure the strength of the enterprise. With continuous technological innovation, AIP has obtained many appearance patents, utility model patents, and invention patents, and this year, it has obtained the "Certificate of Intellectual Property Management System Certification" issued by China Audit and Certification Co., Ltd, which signifies that AIP has gained the authoritative recognition in the field of knowledge product management. Ⅲ.R&D Capability R & D capability is the basis of whether the enterprise can provide customers with suitable solutions and continuous optimization, AIP has a technical team of more than 70 people, covering software, mechanical, electrical, and other modules, and is committed to providing customers with optimal solutions, new technologies continue to push out, to overcome a number of industry challenges, including coin-point damage detection, AC/DC hi-pot detection, and other new technologies to obtain the unanimous praise of customers at home and abroad. Ⅳ.sales, after-sales team The professional sales team can provide customers with the most suitable solutions, professional after-sales team is the protection of timely maintenance of equipment, the solution is not suitable or after-sales is not timely will seriously damage the interests of enterprises, bringing incalculable losses for the enterprise, AIP sales and after-sales team have been in the field of many years of technical personnel set up, after technical training and rigorous examination before taking up their duties, the country built 6 Offices, close to customer service, regular phone call service allows customers to suggest directly to the company's senior management, rapid response mechanism is the best illustration of the AIP practice "customer-centric" corporate philosophy. Ⅴ.Quality Control Quality is the life of an enterprise, and a mature quality management system is the guarantee of product quality, AIP Quality Department consists of incoming quality control, circuit board quality inspection, instrumentation inspection, system inspection, and other modules, from the components to the equipment factory has standard inspection specifications, the manufacturing process to implement the 7S management and assessment system, no defects, no concessions, equipped with a series of facilities such as high and low-temperature aging room, ensure that each device is a high-quality goods factory. Each piece of equipment is a high-quality goods factory.     These six are the basic elements to measure the professionalism of an armature detector manufacturer, and there are not many manufacturers that can meet these conditions, and AIP is a company that meets the above conditions。 Please click armature tester to realize more conditions.  

AIP focuses on global motor testing. and provides intelligent testing products such as motor stator testing, complete machine testing, die-cast aluminum rotor testing, armature rotor testing, and dynamometer testing for the global motor industry. It has a wide range of products. Used in household motors, water pump motors, power tool motors, automotive motors, industrial motors, servo motors, and other fields, providing an effective guarantee for the stable operation of the motor. As a high-tech enterprise centered on motor testing solutions, AIP has a good understanding of the motor industry. Today the editor of AIP will popularize the relevant knowledge of motor classification for you. A motor is a device that converts electrical energy into mechanical energy through electromagnetic action because there are several forms of electricity, different mechanical structures, different forms of the magnetic field, and different uses of the motor itself. Therefore, there are many types of motors, and according to different standards, there will be different names and categories.   Ⅰ.Divided by the form of electric energy ①There are two forms of electricity, AC and DC, so motors can be generally divided into two categories: AC motors and DC motors. ②There are two types of AC power, single-phase and three-phase, and there are single-phase AC motors and three-phase AC motors. ③ The voltage is divided into high and low voltage levels, so there are also high-voltage motors and low-voltage motors.     Ⅱ. Classification according to the principle ① According to the difference in slip rate, it can be divided into the synchronous motor and asynchronous motor. ②According to the different magnetic fields, synchronous motors include permanent magnet synchronous motors, hysteresis synchronous motors, and reluctance synchronous motors. ③Asynchronous motors are available in the form of induction or AC commutator. The induction forms include three-phase asynchronous motors and shaded pole asynchronous motors. AC commutator motors are also divided into repeller motors and series motors.     Ⅲ.Classification according to the structure ①The rotor structure is different, there are wound rotor motors, squirrel cage rotor motors, and permanent magnet rotor motors. ②According to the position of the rotor and stator, it can be divided into the inner rotor motor and the outer rotor motor. ③According to whether there are carbon brushes, they can be divided into brush motors and brushless motors. ④ Brushed motors include permanent magnet brushed and electromagnetic DC motors. ⑤ According to the excitation form, DC motors can be divided into separate excitation, series excitation, shunt excitation, and compound excitation. ⑥According to different magnetic materials, there are also ferrite motors, rare earth permanent magnet motors, and alnico permanent magnet motors. Ⅳ. Classification according to different speeds ①There are high and low speeds, so there are high-speed motors, low-speed motors, constant-speed motors, and speed-adjustable motors. ②Depending on the number of poles, there are 2 poles, 4 poles, 8 poles, 16 poles, 32 poles, and other motors. ③Low-speed motors, torque motors, geared motors, direct drive motors, claw pole synchronous motors.     Ⅴ. Distinguish according to purpose and usage ① According to the point of action, it can be divided into a power motor and a control motor. ②According to different operation modes, it can be divided into direct start motor, soft start motor, speed regulating motor ③Control motor, There are servo motors and stepper motors     Ⅵ.Classification of industries and processes ①Power tools ②Fans and water pumps ③Household appliances ④Automobiles ⑤Industry Ⅶ.Others ①According to the protection type, there are closed type, open type, waterproof type, submersible type, watertight type, and explosion-proof type. ② Different cooling methods, including self-air cooling, forced air cooling, water cooling, and oil cooling. ③Different insulation levels, including AEBFHC and other levels. ④According to different installation methods, there are vertical and horizontal types ⑤According to working hours different, there are continuous work payments, short-time work payments, and intermittent work payments.   Please click motor tester realize more information about it.  

                                                                                      AIP for a large enterprise customized development of motor stator automatic online testing equipment, no manual participation, automatic start and stop, automatic detection, automatic alarm, data upload, equipment with boot self-test, remote maintenance, and other functions, to eliminate the user's after-sales worries, high-speed stable testing to ensure production efficiency AIP, a professional company focused on global motor testing, At home and abroad to obtain unanimous recognition, the products are exported to dozens of countries and regions, customer-centric, according to the actual requirements of customers to provide customized solutions, is a consistent service tenet of AIP, choose AIP is to choose professional

Armature rotor test is a necessary test before the DC brush motor factory, what are the armature rotor test items? The following is a brief introduction to you. DC brush motor armature rotor structure is shown below, mainly by the armature winding, commutator, brush device, fan, armature core, shaft and other components. According to the structure of the armature rotor, it can be seen that the armature rotor test items of DC brushed motor are: Bar to bar resistance, Diagonal resistance, welding resistance, Insulation resistance, AC Hi-pot、Surge, and so on. 1, DC brush motor armature rotor test items - bar to bar resistance: adjacent (or not adjacent) to the two pieces of commutator between the coil DC resistance. Bar to bar resistance generally refers to the resistance between the commutator blades of a motor. The measurement of the resistance between blades of DC brush motor is an effective means to detect the resistance balance of stator coil. This data is specified in the preventive test procedure of electric power equipment. 2, DC brush motor armature rotor test items - Diagonal resistance: the DC resistance value of the coil of the two commutator pieces across 180 degrees. 3, DC brush motor armature rotor test items - welding resistance: commutator and winding resistance between the welding point. Welding resistance test is mainly to detect whether the armature rotor has false weld, missing weld, leakage weld and so on. Because the welding resistance value itself is small, and the difference between the resistance value data of the virtual welding point is not big, so the general single table can not accurately and comprehensively screen the overall armature virtual welding point, so that the armature rotor unqualified products into the market. 4, DC brush motor armature rotor test items - insulation resistance: conventional insulation between the shaft and the windings to test to see if it meets the safety specifications for the use of armature rotor. It should be noted that the insulation resistance will be affected by temperature and air humidity changes, in different environments in the individual test data is not accurate. 5, DC brush motor armature rotor test project - AC hi-pot: test AC hi-pot is the main purpose of the armature rotor shaft iron, shaft line, iron wire insulation performance of over-voltage performance testing. Detects that short-circuiting, breakdown, etc., occurs when an AC voltage is applied for a certain period of time.   6, DC brush motor armature rotor test items - surge: surge refers to the withstand voltage between the two conductors of the adjacent winding. It usually refers to the insulation level of the windings of generators and motors, and is mostly used in laboratories and in factory testing of motors. The surge test requires high voltage to be applied to the windings, and by comparing the waveforms of the attenuated voltages at various levels, it analyses whether there is any surge short-circuit, detects whether the insulation between the iron cores is qualified or not, and whether there is any breakage of the contact between the copper wires. AIP for DC brush motor armature rotor test items research and development armature rotor test system, by the constant current power supply, voltage detection circuit and control circuit, the output current can be adjusted, the current is stable, the resistance value is directly displayed, the data is directly readable, to improve the test speed. It can effectively test the armature rotor test items with one key, and improve the efficiency of motor factory test. At the same time, it can solve the hidden danger of unqualified armature rotor factory caused by the above-mentioned false welding difficult to detect and temperature difference, and improve the qualified rate of motor factory. AIP focus on global motor testing, more DC brush motor armature rotor test system Please pay attention to the company's official website, there are still do not understand, welcome to call us for advice, we are dedicated to provide you with more intimate service. This article by focusing on the global motor testing of AIP original writing, all rights reserved, infringement will be investigated, reproduced please specify the source.    

                                              The customer applied the AIP stator vacuum test machine to realize the online full inspection of the compressor motor stator. Through years of research and development efforts, AIP realized the effective combination of the vacuum environment test time and the production cycle on the premise of ensuring the quality of the test. The degree can be set freely (0-99KPA) to improve the detection rate of defective products. The machine can realize electrical or parallel testing according to demand, and maximize the production cycle. This machine has been applied in batches in the compressor motor industry at home and abroad.

AIP air conditioning compressor motor stator vacuum tester was successfully delivered to a well-known domestic motor manufacturer. This tester can test the motor stator AC hi-pot, insulation resistance, reverse embedding wiring, rotation, and surge, and get the test results in 9 seconds. The tester uses vacuum to remove air from a certain range, so that the compressor motor stator is in a vacuum-negative pressure environment, which makes it easier to detect coil damage, and the motor test is highly accurate. The tester can be used for many years and is extremely cost-effective.                                              AIP focus on global motor testing and more Compressor motor stator vacuum testing solutions are available on our official website, contact us for a free customized motor test solution!

The electric vehicle drive motor stator test system customized by AIP for a certain company is in use. This type of electric vehicle drive motor stator test system is used in conjunction with the automotive motor production line. It is suitable for large-volume, heavy-weight automotive drive motor stator testing, eliminating manual handling time, and integrating automotive drive motor production testing to improve factory efficiency. AIP focuses on global motor testing and has been deeply involved in the motor testing industry for 30 years. It has a complete automotive motor testing solution and other motor testing solutions for various industries. It provides motor testing systems for more than 3,000 motor companies. Contact us to provide free motor testing solutions. Click on the right to contact online customer service, welcome to call for details!